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The impacts of deacetylation prior to dilute acid pretreatment on the bioethanol process

DOI: 10.1186/1754-6834-5-8

Keywords: Bioethanol, Pretreatment, Enzymatic Hydrolysis, Fermentation, Deacetylation

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Abstract:

In this study, we show that the latter may be the rate limiting step for xylose monomer formation. Furthermore, acetyl groups are also found to be a cause of biomass recalcitrance and hydrolyzate toxicity. While the removal of acetyl groups from native corn stover by alkaline de-esterification prior to pretreatment improves overall process yields, the exact impact is highly dependent on the corn stover variety in use. Xylose monomer yields in pretreatment generally increases by greater than 10%. Compared to pretreated corn stover controls, the deacetylated corn stover feedstock is approximately 20% more digestible after pretreatment. Finally, by lowering hydrolyzate toxicity, xylose utilization and ethanol yields are further improved during fermentation by roughly 10% and 7%, respectively. In this study, several varieties of corn stover lots were investigated to test the robustness of the deacetylation-pretreatment-saccharification-fermentation process.Deacetylation shows significant improvement on glucose and xylose yields during pretreatment and enzymatic hydrolysis, but it also reduces hydrolyzate toxicity during fermentation, thereby improving ethanol yields and titer. The magnitude of effect is dependent on the selected corn stover variety, with several varieties achieving improvements of greater than 10% xylose yield in pretreatment, 20% glucose yield in low solids enzymatic hydrolysis and 7% overall ethanol yield.The development of cost-competitive cellulosic biomass conversion processes is highly dependent on the realization of high unit operation yields and high overall process yields. To achieve such a goal, changes within each unit operation must be evaluated carefully within the context of the entire process. While high xylan-to-xylose yields are possible by many pretreatment technologies, fermentation inhibitors generated within pretreatment processes may lower fermentation yields. One known inhibitor is acetic acid that is formed by cleavage of covalen

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