Electrochemical Impedance Spectroscopy of Ni-B Coatings and Optimization by Taguchi Method and Grey Relational Analysis

Electroless nickel coatings possess several advantages over electroplating such as ability to coat any material and with uniform thickness. Besides, these coatings are used mainly for their wear resistance and corrosion resistance applications. The present study addresses the corrosion behavior of the coating based on electrical impedance spectroscopy. The effect of the four parameters viz. bath temperature, reducing agent concentration, nickel source concentration and annealing temperature, on the electrochemical characteristics (charge transfer resistance and double layer capacitance) are studied with the help of Taguchi method and grey relational analysis. It is found that the bath temperature has the most significant influence on the corrosion behavior of the coating followed by nickel source concentration. The microstructural characterization of the coating is done with the help of scanning electron microscope, X-ray diffraction analysis and energy dispersive X-ray analysis.