Response surface method as a tool for heavy clay firing process optimization: Roofing tiles

Heavy clay samples collected in close vicinity of Topli ka Mala Plana, Serbia, were surveyed to examine their possible use in heavy clay industry. The representative raw material, which contained the lowest content of clay minerals and the highest content of carbonates, was enriched with two more plastic clays. Chemical and mineralogical composition, as well as particle size distribution, were determined to distinct the samples. The samples in the form of tiles, hollow blocks and cubes were prepared following the usual practice in ceramic laboratories. The effect of process parameters, such as temperature (850–950 °C) and concentration of the added clays (both in the range of 0–10 wt.%), were investigated in terms of compressive strength, water absorption, firing shrinkage, weight loss during firing and volume mass of cubes. The optimal conditions were determined by the response surface method, coupled with the fuzzy synthetic evaluation algorithm, using membership trapezoidal function, and showed that these materials can be used for roofing tiles production.