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The Study of Cooling Process on Runout Table by Simulation Method

DOI: 10.1155/2013/820592

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Abstract:

This research aims to achieving the effective cooling parameter on the runout table (ROT) of strip steel in hot rolling process. The 2-dimensional transient heat conduction is developed including the external force convection and heat source due to translational motion. The material property, boundary, and initial condition are defined and bounded to model geometry. The strip velocity, cooling water temperature, and external fluid velocity are chosen for the influent parameters during cooling process at ROT. To find the optimality of cooling operating requirement, simulation study is conducted throughout this research. To reach the objective of optimal cooling consumption at ROT, temperature distribution in the strip steel during cooling governs by the form of heat transfer equation. To solve 2-dimensional transient heat conduction by numerical methods, the backward difference formula (BDF) applies to discretization of partial differentiation equation (PDE). The parallel sparse direct linear solver (PARDISO) and conjugate gradients method are comparatively applied to computation in linear algebraic equation. The simulation studies are divided into 12 case studies with three variations subjected to cooling conditions at ROT. From simulation results, the range of such three variations can be identified in relation to economic cooling system and desired quality of products. 1. Introduction Recently, advanced material processing technology must have become suitable for low cost of production, high productivity, and better quality of product. Manufacturing process of steel making is a long distance process. Slap products are passed to several machines to gain the desired size of product such as roughing mill machine, finishing rolling mill. After finishing rolling stand, the steel strip type is defined at this stage. Mechanical and physical properties of steel strip are controlled for the desired product quality. Temperature is one of the main parameters to control the product properties. After finishing stand process, the next process of the strip steel will arrive to runout table (ROT) as depicted in Figure 1. Runout table (ROT) employs to cool down the temperature approximately from 800–950°C at the entrance to the ROT to 450–600°C at exit from the ROT. If temperature is cooled down linearly as described, then phase transformation of strip steel will change from austenite to ferrite of metallurgy structure. The water wall uses for cooling the strip temperature by nozzle jet in both bottom and top of strip surface. To save the water consumption in cooling

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