全部 标题 作者
关键词 摘要

OALib Journal期刊
ISSN: 2333-9721
费用:99美元

查看量下载量

相关文章

更多...

EPQ Model for Trended Demand with Rework and Random Preventive Machine Time

DOI: 10.1155/2013/485172

Full-Text   Cite this paper   Add to My Lib

Abstract:

Economic production quantity (EPQ) inventory model for trended demand has been analyzed with rework facility and stochastic preventive machine time. Due to the complexity of the model, search method is proposed to determine the best optimal solution. A numerical example and sensitivity analysis are carried out to validate the proposed model. From the sensitivity analysis, it is observed that the rate of change of demand has significant impact on the optimal inventory cost. The model is very sensitive to the production and demand rate. 1. Introduction An item that does not satisfy quality standards but can be attained after reprocess is termed as a recoverable item and the process is known as rework. It is observed that in an industrial sector, the rework reduced production cost and maintained quality standard of the item. Schrady [1] debated rework process. Khouja [2] formulated an economic lot-size and shipment policy by incorporating a fraction of defective items and direct rework. Koh et al. [3] and Dobos and Richter [4] discussed two production policies with options to order new products externally or recover old products. Chiu et al. [5] analyzed an imperfect rework process for EPQ model with repairable and scrapped items. Jamal et al. [6] advocated the policy for rework of defective items in the same cycle which was extended by Cárdenas-Barrón [7]. Widyadana and Wee [8] gave an analysis of these problems using an algebraic approach. Chiu [9] and Chiu et al. [10] discussed EPQ model by allowing shortages and considering service level constraint. Yoo et al. [11] discussed an EPQ model with imperfect production quality, imperfect inspection, and rework. Meller and Kim [12], Sheu and Chen [13] and Tsou and Chen [14] studied Variants of EPQ model with preventive maintenance. Abboud et al. [15] analyzed an economic order quantity model by considering machine unavailability owing to preventive maintenance and shortage. Chung et al. [16] extended the previous model to compute an economic production quantity for deteriorating inventory model with stochastic machine unavailable time and shortage. Wee and Widyadana [17] revisited the previous model incorporating rework. In this paper, we analyze an economic production quantity (EPQ) model with rework and random preventive maintenance time together when demand is increasing function of time. The consideration of random preventive maintenance time, rework, and trended demand in the model increases its applicability in the electronic and automobile industries. In this production system, produced items are

References

[1]  D. A. Schrady, “A deterministic inventory model for repairable items,” Naval Research Logistics, vol. 14, no. 3, pp. 391–398, 1967.
[2]  M. Khouja, “The economic lot and delivery scheduling problem: common cycle, rework, and variable production rate,” IIE Transactions, vol. 32, no. 8, pp. 715–725, 2000.
[3]  S.-G. Koh, H. Hwang, K.-I. Sohn, and C.-S. Ko, “An optimal ordering and recovery policy for reusable items,” Computers and Industrial Engineering, vol. 43, no. 1-2, pp. 59–73, 2002.
[4]  I. Dobos and K. Richter, “An extended production/recycling model with stationary demand and return rates,” International Journal of Production Economics, vol. 90, no. 3, pp. 311–323, 2004.
[5]  S. W. Chiu, D.-C. Gong, and H.-M. Wee, “Effects of random defective rate and imperfect rework process on economic production quantity model,” Japan Journal of Industrial and Applied Mathematics, vol. 21, no. 3, pp. 375–389, 2004.
[6]  A. M. M. Jamal, B. R. Sarker, and S. Mondal, “Optimal manufacturing batch size with rework process at a single-stage production system,” Computers and Industrial Engineering, vol. 47, no. 1, pp. 77–89, 2004.
[7]  L. E. Cárdenas-Barrón, “On optimal batch sizing in a multi-stage production system with rework consideration,” European Journal of Operational Research, vol. 196, no. 3, pp. 1238–1244, 2009.
[8]  G. A. Widyadana and H. M. Wee, “Revisiting lot sizing for an inventory system with product recovery,” Computers and Mathematics with Applications, vol. 59, no. 8, pp. 2933–2939, 2010.
[9]  S. W. Chiu, “Optimal replenishment policy for imperfect quality EMQ model with rework and backlogging,” Applied Stochastic Models in Business and Industry, vol. 23, no. 2, pp. 165–178, 2007.
[10]  S. W. Chiu, C.-K. Ting, and Y.-S. P. Chiu, “Optimal production lot sizing with rework, scrap rate, and service level constraint,” Mathematical and Computer Modelling, vol. 46, no. 3-4, pp. 535–549, 2007.
[11]  S. H. Yoo, D. Kim, and M.-S. Park, “Economic production quantity model with imperfect-quality items, two-way imperfect inspection and sales return,” International Journal of Production Economics, vol. 121, no. 1, pp. 255–265, 2009.
[12]  R. D. Meller and D. S. Kim, “The impact of preventive maintenance on system cost and buffer size,” European Journal of Operational Research, vol. 95, no. 3, pp. 577–591, 1996.
[13]  S.-H. Sheu and J.-A. Chen, “Optimal lot-sizing problem with imperfect maintenance and imperfect production,” International Journal of Systems Science, vol. 35, no. 1, pp. 69–77, 2004.
[14]  J.-C. Tsou and W.-J. Chen, “The impact of preventive activities on the economics of production systems: modeling and application,” Applied Mathematical Modelling, vol. 32, no. 6, pp. 1056–1065, 2008.
[15]  N. E. Abboud, M. Y. Jaber, and N. A. Noueihed, “Economic lot sizing with the consideration of random machine unavailability time,” Computers and Operations Research, vol. 27, no. 4, pp. 335–351, 2000.
[16]  C.-J. Chung, G. A. Widyadana, and H. M. Wee, “Economic production quantity model for deteriorating inventory with random machine unavailability and shortage,” International Journal of Production Research, vol. 49, no. 3, pp. 883–902, 2011.
[17]  H. M. Wee and G. A. Widyadana, “Economic production quantity models of deteriorating items with rework and stochastic preventive maintenance time,” International Journal of Production Research, vol. 50, no. 11, pp. 2940–2952, 2012.

Full-Text

comments powered by Disqus

Contact Us

service@oalib.com

QQ:3279437679

WhatsApp +8615387084133

WeChat 1538708413