In times of digitalisation, visual assistance systems in assembly are increasingly important. The design of these assembly systems needs to be highly complex to meet the requirements. Due to the increasing number of variants in production processes, as well as shorter innovation and product life cycles, assistance systems should improve quality and reduce complexity of assembly processes. However, many large kitchen manufacturers still assemble kitchen cabinets manually, due to the high variety of components, such as rails and fittings. This paper focuses on the analysis and evaluation of virtual assistance systems to improve quality and usability in individualised kitchen cabinet assembly processes at a large German manufacturer. A solution is identified and detailed.
References
[1]
Pokorni, B., Popescu, D. and Constantinescu, C. (2022) Design of Cognitive Assistance Systems in Manual Assembly Based on Quality Function Deployment. Applied Sciences, 12, Article 3887. https://doi.org/10.3390/app12083887
[2]
Kagermann, H., Wahlster, W. and Helbig, J. (2013) Securing the Future of German Manufacturing Industry: Recommendations for Implementing the Strategic Initiative Industrie 4.0. Final Report of the Industrie 4.0 Working Group, Acatech— National Academy of Science and Engineering, Munich.
[3]
Armbruster, H., Kirner, E. and Kinkel, S. (2006) Neue Kundengruppen für Industrieroboter: Wo liegen unausgeschöpfte Anwendungspotenziale für Roboter im deutschen Verarbeitenden Gewerbe? Mitteilungen aus der Produktionsinnovationserhebung, No. 38. https://www.econstor.eu/handle/10419/29522
[4]
Kagermann, H. (2014) Change through Digitization—Value Creation in the Age of Industry 4.0. In: Albach, H., Meffert, H., Pinkwart, A. and Reichwald, R., Eds., Management of Permanent Change, Springer, Wiesbaden, 23-45.
[5]
Teubner, S., Reinhart, G., Haymerle, R. and Merschbecker, U. (2016) Individuelle und dynamische Werkerinformationssysteme. Zweite Transdisziplinäre Konferenz: Technische Unterstützungssysteme, die Menschen Wirklich Wollen, Hamburg, 12-13 December 2016, 349-364.
[6]
Krcmar, H. (2015) Informations Management. 6th Edition, Springer, Berlin.
[7]
Zachman International (2023) The Zachman Framework Evolution. https://zachman-feac.com/resources/ea-articles-reference/175-the-zachman-framework-evolution
[8]
Unrau, A., Riediger, D. and Hinreichsen, S. (2013) Projektionsgestützte Assistenzsysteme in der manuellen Montage. https://refa-international.com/blog/595-projektionsgestuetzte-assistenzsysteme-in-der-manuellen-montage
Bornewasser, M., Bläsing, D. and Hinrichsen, S. (2018) Informatorische Assistenzsysteme in der manuellen Montage: Ein nützliches Werkzeug zur Reduktion mentaler Beanspruchung? Zeitschrift für Arbeitswissenschaft, 72, 264-275. https://doi.org/10.1007/s41449-018-0123-x
[11]
Keller, T., Bayer, C., Metternich, J., Saki, M., Schmidt, S., Sträter, O., Anlauft, W. and Hartwich, H. (2021) Integration eines digitalen Assistenzsystems für die industrielle Montage. In: Jeske, T. and Lennings, F., Eds., Produktivitätsmanagement 4.0, Springer, Berlin, 115-146. https://doi.org/10.1007/978-3-662-61584-3_5
[12]
Martin, H. (2013) Transport- und Lagerlogistik: Planung, Struktur, Steuerung und Kosten Von Systemen der Intralogistik. 9th Edition, Springer, Hamburg.
[13]
Schlögl, D. and Zsifkovits, H. (2016) Manuelle Kommissioniersysteme und die Rolle des Menschen. BHM Berg- und Hüttenmännische Monatshefte, 161, 225-228. https://doi.org/10.1007/s00501-016-0481-7
[14]
KBS Industrieelektronik GmbH (2023) Pick-by-Light—Hände frei bei der Kommissionierung. https://www.kbs-gmbh.de/beleglose-kommissionierung/pick-by-light
[15]
Günthner, W. A., Blomeyer, N., Reif, R. and Schedlbauer, M. (2009) Pick-by-Vision: Augmented Reality unterstützte Kommissionierung. Technical University, Munich.
[16]
Azuma, R. T. (1997) A Survey of Augmented Reality, Presence. Teleoperators and Virtual Environments, 6, 355-385. https://doi.org/10.1162/pres.1997.6.4.355
Doshi, A., Smith, R. T., Thomas, B. H. and Bouras, C. (2017) Use of Projector Based Augmented Reality to Improve Manual Spot-Welding Precision and Accuracy for Automotive Manufacturing. The International Journal of Advanced Manufacturing Technology, 89, 1279-1293. https://doi.org/10.1007/s00170-016-9164-5
[19]
Gurevich, P., Lanir, J. and Cohen, B. (2015) Design and Implementation of TeleAdvisor: A Projection-Based Augmented Reality System for Remote Collaboration. Computer Supported Cooperative Work (CSCW), 24, 527-562. https://doi.org/10.1007/s10606-015-9232-7
[20]
LAP GmbH (2023) CAD-PRO Laserprojektoren. https://www.lap-laser.com/de/produkte/cad-pro
[21]
LAP GmbH (2023) Werkerführung. https://www.lap-laser.com/de/branchen/werkerfuehrung
Gross, B., Kempf, M. and Rockhoff, M. (2020) Datenbrillen in der Arbeitswelt— Hintergrund, Herausforderungen und Fragestellungen für die Prävention. https://www.bghm.de/fileadmin/user_upload/BGHM/Pressepor-tal/Fachartikel2020/2020-09_DGUV-forum-Datenbrillen.pdf
[24]
Quantum acompa (2020) Pick-by-Vision—Erweiterte Realität im Lager. https://quantum-acompa.de/pick-by-vision
[25]
Serván, J., Mas, F., Menéndez, J. and Ríos, J. (2011) Using Augmented Reality in AIRBUS A400M Shop Floor Assembly Work Instructions. AIP Conference Proceedings, 1431, 633-640. https://doi.org/10.1063/1.4707618
Itoh, Y., Langlotz, T., Sutton, J. and Plopski, A. (2021) Towards Indistinguishable Augmented Reality: A Survey on Optical See-Through Head-Mounted Displays. ACM Computing Surveys, 54, 1-36. https://doi.org/10.1145/3453157
[28]
Bimber, O. and Raskar, R. (2005) Spatial Augmented Reality: Merging Real and Virtual Worlds. A K Peters, Wellesley.
[29]
Zhou, J., Lee, I., Thomas, B., Menassa, R., Farrant, A. and Sansome, A. (2012) In-Situ Support for Automotive Manufacturing Using Spatial Augmented Reality. International Journal of Virtual Reality, 11, 33-41. https://doi.org/10.20870/IJVR.2012.11.1.2835
[30]
Gebauer, J., Tang, Y. and Baimai, C. (2008) User Requirements of Mobile Technology: Results from a Content Analysis of User Reviews. Information Systems and e-Business Management, 6, 361-384. https://doi.org/10.1007/s10257-007-0074-9
[31]
Nielsen, J. (1994) Usability Laboratories. Behaviour & Information Technology, 13, 3-8. https://doi.org/10.1080/01449299408914577
[32]
Niklas, S. (2015) Akzeptanz und Nutzung mobiler Applikationen. Springer, Wiesbaden.
[33]
Richter, M. and Flückiger, M. (2013) Usability Engineering Kompakt. 3rd Edition, Springer Vieweg, Berlin.
[34]
Löhrer, M., Ziesen, N., Lemm, J., Saggiomo, M. and Gloy, Y.-S. (2016) Adaptive Assistenzsysteme in der Textilindustrie Zusammenspiel sozialer und technischer Innovationen. Zweite Transdisziplinäre Konferenz: Technische Unterstützungssysteme, die Menschen Wirklich Wollen, Hamburg, 12-13 December 2016, 411-419.
[35]
Kleine, N. (2016) Gesellschaftliche Auswirkungen von Wearable-Technologie— Gewinn oder Verlust für die individuelle Autonomie? Zweite Transdisziplinäre Konferenz: Technische Unterstützungssysteme, die Menschen Wirklich Wollen, Hamburg, 12-13 December 2016, 172-181.